Comparative Study of Thermal Waste Recovery Systems Deployed in Three Different Chemical Units

Document Type : Research Article

Authors

1 Chemical Engineering Department, NED University of Engineering & Technology, Karachi, Sindh, PAKISTAN

2 Polymer and Petrochemical Engineering Department, NED University of Engineering & Technology, Karachi, Sindh, PAKISTAN

Abstract

Waste thermal energy is enough energy that is rejected to the atmosphere in the form of flue gases, streams of air, and liquid rejected from industries. It arises from the equipment, less efficient processes, and limitations due to thermodynamics' laws on operations. It is obvious that it is not possible to regenerate all waste energy, but most of the time, some waste heat can be used to achieve useful purposes. Waste heat recovery is the most important key to carrying out most of the research areas. The major areas of research and it is necessary to make the process more energy-efficient in chemical industries. To save energy, Heat Exchanger Network’s (HEN) synthesis is essential. They are designed to reach energy targets. HEN design is the thermal integration between cold and hot utilities by pinch analysis at minimum temperature difference. HENs are important for utility saving because it helps in recovering heat from hot streams to others which reduces utility consumption and requirements. The heat exchangers are designed with simplified models for different industries using pinch technology. Most thermal recovery is obtained, and then some HEN network is required for a particular targeted area. In this research, improvements in energy recovery systems and HENs, and synthesis helps in capital savings, and pollutant emission can also be reduced.

Keywords

Main Subjects


[1] Zhang J., Kan X., Shen Y., Loh K.-C., Wang C.-H., Dai Y., Tong Y.W., A Hybrid Biological and Thermal Waste-To-Energy System with Heat Energy Recovery and Utilization for Solid Organic Waste Treatment, Energy152:  214-222 (2018).
[2] Reddy K.A., A Critical Review of Thermal Waste Heat Recovery Systems, Int. J. Res. Trends Innov., 2: 113-117 (2017).
[3] Hoseinzadeh S., Stephan Heyns P., Advanced Energy, Exergy, and Environmental (3E) Analyses and Optimization of a Coal-Fired 400 MW Thermal Power Plant, J. Energy Resour. Technol.143: 1-9 (2021).
[4] Wemhoff A.P., Dai T., Fleischer A.S., The Potential for Thermal Waste Energy Recovery in Industrial Kitchens, Int. Mech. Eng. Congress Expo.58417: 1-9 (2017).
[6] Hoseinzadeh S., Sohani A., Samiezadeh S., Kariman H., Ghasemi M.H., Using Computational Fluid Dynamics for Different Alternatives Water Flow Path in a Thermal Photovoltaic (PVT) System,  Int. J. Numer. Methods Heat Fluid Flow1:  1-20 (2020).
[7] Miró L., Gasia J., Cabeza L.F., Thermal Energy Storage (TES) for Industrial Waste Heat (IWH) Recovery:
A Review
, Appl. Energy179:  284-301 (2016).
[8] Yu X., Li Z., Lu Y., Huang R., Roskilly A.P., Investigation of Organic Rankine Cycle Integrated With Double Latent Thermal Energy Storage for Engine Waste Heat Recovery, Energy, 170: 1098-1112 (2019).
[9] Hoseinzadeh S., Ghasemi M.H., Heyns S., Application of Hybrid Systems In Solution of Low Power Generation at Hot Seasons for Micro Hydro Systems, Renewable Energy160:  323-332 (2020).
[10] Moyaa D., Aldásb C., Lópeza G., Kaparajuc P., Municipal Solid Waste as a Valuable Renewable Energy Resource: a Worldwide Opportunity of Energy Recovery by Using Waste-To-Energy Technologies, Energy Procedia134:  286-295 (2017).
[11] Hoseinzadeh S., Moafi A., Shirkhani A., Chamkha A.J., Numerical Validation Heat Transfer of Rectangular Cross-Section Porous Fins, J. Thermophys. Heat Transfer33:  698-704 (2019).
[12] Tian Z., Gu B., Gao W., Zhang Y., Performance Evaluation of an Electric Vehicle Thermal Management System With Waste Heat Recovery, Appl. Therm. Eng.169:  114976 (2020).
[13] Xu Z.Y., Wang R.Z., Yang C., Perspectives for Low-Temperature Waste Heat Recovery, Energy176:  1037-1043 (2019).
[14] Ju X., Xu C., Liao Z., Du X., Wei G., Wang Z., Yang Y., A Review of Concentrated Photovoltaic-Thermal (CPVT) Hybrid Solar Systems with Waste Heat Recovery (WHR)", Sci. Bull.62: 1388-1426 (2017).
[15] Sohani A., Hoseinzadeh S., Berenjkar K., Experimental Analysis of Innovative Designs for Solar Still Desalination Technologies; An In-Depth Technical and Economic Assessment, J. Energ. Storag.33:  1-15 (2021).
[16] Tian Z., Gan W., Zhang X., Gu B., Yang L., Investigation on an Integrated Thermal Management System With Battery Cooling and Motor Waste Heat Recovery for Electric Vehicle, Appl. Therm. Eng.136:  16-27 (2018).
[17] Moreira L.F., Arrieta F.R.P., Thermal and Economic Assessment of Organic Rankine Cycles for Waste Heat Recovery in Cement Plants, Renewable Sustainable Energy Rev.114:  1-20 (2019).
[18] Xu H., Romagnoli A., Sze J.Y., Py X., Application of Material Assessment Methodology in Latent Heat Thermal Energy Storage for Waste Heat Recovery, Appl. Energy187: 281-290 (2017).
[19] Merlin K., Soto J., Delaunay D., Traonvouez L., Industrial Waste Heat Recovery Using Aan Enhanced Conductivity Latent Heat Thermal Energy Storage, Appl. Energy183:  491-503 (2016).
[21] Hussam J., Olabi A.G., Industrial Waste Heat Recovery, Energy1: 1-2 (2018).
[22] Serrano A., Fermoso F.G., Alonso-Fariñas B., Rodríguez-Gutierrez G., Fernandez-Bolaños J., Borja R., Olive Mill Solid Waste Biorefinery: High-Temperature Thermal Pre-Treatment for Phenol Recovery and Biomethanization, J. Cleaner Prod.148:  314-323 (2017).
[23] Elankovan R., Suresh S., Karthick K., Hussain M.M.M.D., Chandramohan V.P., Evaluation of Thermoelectric Power Generated Through Waste Heat Recovery From Long Ducts and Different Thermal System Configurations, Energy185:  477-491 (2019).
[25] Zabek D., Morini F., Solid State Generators and Energy Harvesters for Waste Heat Recovery and Thermal Energy Harvesting, Therm. Sci. Eng. Prog.9: 235-247 (2019).
[27] Shu G., Zhao M., Tian H., Wei H., Liang X., Huo Y., Zhu W., Experimental Investigation on Thermal OS/ORC (Oil Storage/Organic Rankine Cycle) System for Waste Heat Recovery from Diesel Engine, Energy, 107: 693-706 (2016).