Control of a Fluidized Bed Polyethylene Reactor

Document Type : Research Article

Authors

1 Department of Chemical and Petroleum Engineering, Sharif University of Technology, P.O. Box 113659465 Tehran, I.R. IRAN

2 Iran Polymer and Petrochemical Institute, Faculty of Polymerization Engineering, Tehran, I.R. IRAN

Abstract

In present paper, dynamic behavior and control of a fluidized bed reactor for polyethylene production has been considered. A double active sites model for Ziegler-Natta catalysts is used for simulation of polymerization reaction. Hydrodynamic behavior of the bed is modeled using a two phase model including bubble and emulsion phases in which bubble phase has plug flow pattern with differentially variable velocity and size through the bed and emulsion phase has the CSTR flow pattern. The reactor model is validated using industrial data. Conventional PID controllers with anti-windup are considered for control purposes. It has been shown that the control system has satisfactory performances either for setpoint tracking or load rejection. To improve the performance of the control system for load rejection the cascade control strategy has been considered.

Keywords

Main Subjects


[1] Choi, K. Y., Ray, W. H., The Dynamic Behavior of Fluidized Bed Reactor for Solid Catalyzed Gas Phase Olefin Polymerization, Chemical Engineering Science, 40, 2261 (1985).
[2] McAuley, K.B., Talbot, P., Harris, T.J., A Comparison of Two Phase and Well - Mixed Models for Fluidized Bed Polyethylene Reactors, Chemical Engineering Science, 49, 2035 (1994).
[3] Hatzantonis, H., Yiannoulakis, H., Yiagopoulos, A., Kiparissides, C., Recent Developments in Modeling Gas-Phase Catalyzed Olefin Polymerization Fluidized Bed Reactors: The Effect of Bubble Size Variation on the Reactor Performance, Chemical Engineering Science, 55, 3237 (2000).
[4] Kiashemshaki, A., Mostoufi, N., Sotudeh, R. Two-Phase Modeling of a Gas Phase Polyethylene Fluidized Bed Reactor, Chemical Engineering Science, 61, 3997 (2006).
[5] McAulley, K. B., MacGregor, J. F., Hamielec, A. E., A Kinetic Model for Industrial Gas-Phase Ethylene Polymerization, AIChE J., 36, 837 (1990).
[6] Kunii, D., Levenspiel, O., “Fluidization Engineering”, New York, Wiley (1990).
[7] Dadebo, S., Bell, M., Mclellan, P., Temperature Control of Industrial Gas Phase Polyethylene Reactors, J. Process Control, 7, 83 (1997).
[8] Ali, E., Abasaeed, A., Al-Zahrani, S., Optimization and Control of Industrial Gas Phase Polyethylene Reactors, Ind. Chem. Eng. Res., 37, 3414 (1998).
[9] Seki, H., Ogawa, M., Ohshima, M., PID Temperature Control of an Unstable Gas-Phase Polyolefin Reactor, J. Chem. Eng. Jpn., 34, 1415 (2001).  
[10] McAuley, K. B., McGregor, J. F., Nonlinear Product Quality Control in Industrial Gas-Phase Poly-ethylene Reactor, AICHE J., 39, 855 (1993).
[11] Ali, E., Al-Humaizi K., Ajbar, A., Multivariable Control of Simulated Industrial Gas Phase Reactor, Ind. Chem. Eng. Res., 42, 2349 (2003).
[12] Chatzidoukas, C., Perkins, J. D., Pistikopoulos, E. N., Kiparissides, C., Optimal Grade Transition and Selection of Closed Loop Controllers in a Gas Phase Olefin Polymerization Fluidized Bed Reactor, Chemical Engineering Science, 58, 3543 (2003).
[13] Bequette, W., “Process Control, Modeling, Design and Simulation”, Prentice Hall, (2003).
[14] Luyben, W. L., Simple Method for Tuning SISO Controllers in a Multivariable System, Ind, Eng. Chem. Proc. Des. Dev., 25, 654 (1986).