Reduction of CO2 Emission and Production Costs by Using Pozzolans in Lamerd Cement Factory

Document Type : Research Article

Authors

Department of Chemistry, Payame Noor University, I.R. IRAN

Abstract

Two major concerns for cement factories are environmental aspects and production costs. The number of cement factories is increasing in Iran which from an environmental point of view is not favorable. Different pozzolans such as brick, potted clay, volcanic rocks, sedimentary rocks and rice bran were used in the cement produced by Lamerd factory in the south of Iran. Among these additives, rice bran fails to be proper pozzolan. This research shows that using pozzolans up to 10% does not have a significant effect on the quality of Lamerd cement. Almost the similar textures of compositions for differently mixed types of cement were determined using XRD and XRF experiments. Considering these additives, volcanic and sedimentary rocks seem to be more favorable regarding both quality and price. In fact, the additives can reduce both the emission of CO2 (reduction of more than around 400 tons CO2 per day) and the production costs (the money saved is around $76000 per day) in cement factory of Lamerd.

Keywords

Main Subjects


[1] Ke J., McNeil M., Price L., Khanna N. Z., Zhou N., Estimation of CO2 Emissions from China's Cement Production: Methodologies and Uncertainties, Energy Policy, 57: 172-181 (2013).
[2] Mishra S., Siddiqui N. A., A Review on Environmental and Health Impacts of Cement Manufacturing Emissions, International Journal of Geology, Agriculture and Environmental Science, 2(3): 26-31 (2014).
[3] Worrell E., Price L., Hendriks C., Martin N., Ozawa Meida L., Carbon Dioxide Emission from the Global Cement Industry, Annu. Rev. Energy Environment, 26: 303–329 (2001).
[4] Gao T., Shen L., Chen M., Chen F., Liu L., Gao L., Analysis on Differences of Carbon Dioxide Emission from Cement Production and Their Major Determinants, Journal of Cleaner Production, 103: 160-170 (2015).
[5] “The Cement Sustainability Initiative Progress Report”, The World Business Council for Sustainable Development, June (2005). 
[6] Andres R. J., Fielding D. J., Marland G., Boden T. A., Kumar N., Kearney A. T., Carbon Dioxide Emissions from Fossil-Fuel Use, Tellus, 51B: 759-765 (1999).  
[7] Shen L., Gao T., Zhao J., Wang L., Wang L., Liu L., Chen F., Xue J., Factory-Level Measurements on CO2 Emission Factors of Cement Production in China, Renewable and Sustainable Energy Reviews, 34: 337–349. (2014).
[8] Mohasenan M., Smith S., Humphreys K., Kaya Y., “The Cement Industry and Global Climate Change: Current and Potential Future Cement Industry CO2 Emissions. Greenhouse Gas Control Technologies”, Cale J., Kaya Y. (Eds.), Elsevier Science LTd. Volume II, pp. 995–1000 (2003).
[9] Loreti C., “Cement Sector Greenhouse Gas Emissions Reduction Case Studies”, California Energy Commission, CEC-600-005 (2009).
[10] Hanle L. J., “Carbon dioxide Emissions Profile of the U.S. Cement Industry”, U.S. Environmental Protection Agency, 1200 Pennsylvania Ave, NW. Washington DC 20460.
[11] Canadell P., Raupach M., “Global Carbon Report: Emissions will Hit New Heights in 2014”, The Conversation, September 22 (2014).
[12] Li Y., Sun J., Li J., Shi T., Effects of Fly Ash, Retarder and Calcination of Magnesia on Properties of Magnesia–Phosphate Cement, Advances in Cement Research, 27(7): 373-380 (2015).
[13] Gielen D., Newman J., Patel M., Reducing Industrial Energy Use and CO2 Emissions: The Role of Materials Science, MRS Bulletin. 33: 471-477 (2008).
[14] Justnes H., Elfgren L., Ronin V., Mechanism for Performance of Energetically Modified Cement Versus Corresponding Blended Cement, Cement and Concrete Research, 35 (2): 315-323 (2005).
[15] Girard J., “The Use of Pozzaolns in Concrete”, The Concrete Contertop institute (2011).
[17] Massazza F., Pozzolanic Cements, Cement and Concrete Composites 15: 185-214 (1993).
[18] Shannag M. J., Yeğinobalı A., Properties of Pastes, Mortars and Concrete Containing Natural Pozzolan, Cement and Concrete Research, 25: 647-657 (1995).
[20] Al-Chaar G. K., Alkadi M., Yaksic D. A., Kallemeyn L. A., “The Use of Natural Pozzolan in Concrete as an Additive or Substitute for Cement”, Engineer Research and Development Center (2011).
[21] Degirmenci N., Yilmaz A., Use of Pumice Fine Aggregate as an Alternative to Standaard Sand in Production of Light Weight Cement MortarJournal Of Engineering & Materials Sciences, 18: 61-68 (2011).
[22] Parhizkar T., Najimi M., Pourkhorshidi A. R., Jafarpour F., Hillemeier B., Herr R., Proposing a New Approach for Qualification of Natural Pozzolans, Transaction A: Civil Engineering, 17(6): 450-456 (2010).
[23] Walker R., Pavı S., Physical Properties and Reactivity of Pozzolans, and Their Influence on the Properties of Lime–Pozzolan Pastes, Materials and Structures, 44: 1139–1150 (2011).
[24] Ramezanianpour A.A., Bokaeian V., Bagheri M., Moeini A.A., Application of Bio-deposition on Mechanical Performance of Cement-Based Materials, AUT Journal of Civil Engineering, 1(1): 31-40 (2017). 
[25] Khalifeh F., Ostadali Makhmalbaf M. R., Sadeghi S. A., Sajedi S., Khalifeh Z., Investigating the Effect of Micro Silicon and Slag on the Mechanical Characteristics of Repaired Concretes, Australian Journal of Basic and Applied Sciences, 5(8): 789-794 (2011).